Fully Automatic LCD Glass Double-Sided Cutting Line
      
 
      
        
	1. Equipment configuration list of production line:
	
		
			
				| 
					No.
				 | 
				
					Name 
				 | 
				
					Quantity 
				 | 
				
					Remarks 
				 | 
			
			
				| 
					1
				 | 
				
					Glass raw material rack 
				 | 
				
					 
						1 piece
					 
				 | 
				
					To be prepared by the customer 
				 | 
			
			
				| 
					2
				 | 
				
					Loading robot 
				 | 
				
					1 piece 
				 | 
				
					With paper picking function 
				 | 
			
			
				| 
					3
				 | 
				
					Paper separator rack 
				 | 
				
					1 piece 
				 | 
				
					/
				 | 
			
			
				| 
					4
				 | 
				
					Glass correction table 
				 | 
				
					1 piece 
				 | 
				
					/
				 | 
			
			
				| 
					5
				 | 
				
					CNC ultra-thin glass cutting machine 
				 | 
				
					1 piece 
				 | 
				
					Belt transmission type, linear motor configuration 
				 | 
			
			
				| 
					6
				 | 
				
					Glass flipping machine 
				 | 
				
					1 piece 
				 | 
				
					/
				 | 
			
			
				| 
					7
				 | 
				
					CCD automatic alignment ultra-thin glass cutting machine 
				 | 
				
					1 piece 
				 | 
				
					Belt transmission type, linear motor configuration 
				 | 
			
			
				| 
					8
				 | 
				
					Glass breaking table 
				 | 
				
					1 piece 
				 | 
				
					Manual breaking 
				 | 
			
		
	
	2. Technical parameters of production line:
	
		
			
				No. 
			 | 
			
				Name 
			 | 
			
				Technical specifications 
			 | 
		
		
			| 
				1
			 | 
			
				Maximum glass processing specifications 
			 | 
			
				2000*1500mm 
			 | 
		
		
			| 
				2
			 | 
			
				Processing glass thickness 
			 | 
			
				0.5-3.0mm 
			 | 
		
		
			| 
				3
			 | 
			
				Raw material status 
			 | 
			
				Double-sided lamination, middle paper 
			 | 
		
		
			| 
				4
			 | 
			
				Double-sided lamination, middle paper 
			 | 
			
				0.05-0.1mm 
			 | 
		
		
			| 
				5
			 | 
			
				Machine work surface height 
			 | 
			
				900±50mm 
			 | 
		
		
			| 
				6
			 | 
			
				Production line dimensions 
			 | 
			
				Approximately 15220mm*3532mm*2500mm (subject to actual size) 
			 | 
		
	
	3. Functional description of single-stage equipment:
A. Loading robot YRJQR2015
	(1). Schematic diagram:
	
	
 
	
	(2) Technical Parameters:
	A. Suitable for glass transportation, including a paper picking function;
B. Suitable for glass thickness: 0.5–3 mm;
C. Mechanical arm extension: approximately 2500 mm;
D. Vacuum suction cup for handling glass with the following specifications: 2000 x 1500 mm;
E. Mechanical load: 0–80 kg;
F. Loading cycle: 0–30 seconds.
	(3) Electrical Components:
	A. Huichuan servo motor, with imported original components;
B. Air switch: Taiwan Taian (with leakage protection function);
C. AC contactor: Taiwan Taian.
	(4) Customer Requirements:
	A. 0.4–0.6 MPa air supply;
B. Three-phase 380V AC power;
C. Test glass.
	B. Glass Calibration Table YRXZ2015
	(1) Schematic Diagram:
	(2). Technical parameters:
	
		
			
				
					No. 
				 | 
				
					Item 
				 | 
				
					Parameter 
				 | 
			
			
				| 
					1
				 | 
				
					Dimensions 
				 | 
				
					Approximately 2200*1800*900mm (subject to actual size) 
				 | 
			
			
				| 
					2
				 | 
				
					Power 
				 | 
				
					1.5kw 
				 | 
			
			
				| 
					3
				 | 
				
					Voltage 
				 | 
				
					3-phase 380V 
				 | 
			
			
				| 
					4
				 | 
				
					Speed 
				 | 
				
					Adjustable 
				 | 
			
		
	
	(3). Main configuration:
	
		
			
				No. 
			 | 
			
				Item 
			 | 
			
				Configuration 
			 | 
		
		
			| 
				1
			 | 
			
				Frame 
			 | 
			
				National standard steel 
			 | 
		
		
			| 
				2
			 | 
			
				Conveyor belt, synchronous wheel 
			 | 
			
				Customized by Barberi 
			 | 
		
		
			| 
				3
			 | 
			
				Bearing seat, bearing 
			 | 
			
				NSK 
			 | 
		
		
			| 
				4
			 | 
			
				Conveyor motor 
			 | 
			
				Shengbang 
			 | 
		
		
			| 
				5
			 | 
			
				Optical axis 
			 | 
			
				Stainless steel 
			 | 
		
		
			| 
				6
			 | 
			
				Conveyor roller 
			 | 
			
				UPE 
			 | 
		
		
			| 
				7
			 | 
			
				Sensor 
			 | 
			
				Omron 
			 | 
		
	
C. CNC ultra-thin glass cutting machine YRDGSCZX2015
	(1). Schematic diagram
	(2). Technical parameters:
	
	
		
			
				| 
					No.
				 | 
				
					Item 
				 | 
				
					Parameters 
				 | 
			
			
				| 
					1
				 | 
				
					Cutting glass thickness 
				 | 
				
					0.5-3mm 
				 | 
			
			
				| 
					2
				 | 
				
					Maximum glass cutting size 
				 | 
				
					2000*1500mm 
				 | 
			
			
				| 
					3
				 | 
				
					Cutting stroke 
				 | 
				
					2000*1500mm 
				 | 
			
			
				| 
					4
				 | 
				
					Cutting size 
				 | 
				
					Depends on the customer's product size 
				 | 
			
			
				| 
					5
				 | 
				
					Cutting type 
				 | 
				
					Rectangular, circular, special-shaped, etc. 
				 | 
			
			
				| 
					6
				 | 
				
					Straight line marking accuracy 
				 | 
				
					±0.05mm 
				 | 
			
			
				| 
					7
				 | 
				
					Special-shaped marking accuracy 
				 | 
				
					±0.1mm 
				 | 
			
			
				| 
					8
				 | 
				
					Overall dimensions 
				 | 
				
					Approximately 2950*2400*1500mm (subject to actual dimensions) 
				 | 
			
			
				| 
					9
				 | 
				
					Machine weight 
				 | 
				
					Approximately 3800kg (subject to actual weight) 
				 | 
			
			
				| 
					10
				 | 
				
					Cutting speed 
				 | 
				
					0-60 m/min 
				 | 
			
			
				| 
					11
				 | 
				
					Power 
				 | 
				
					Approximately 6kw 
				 | 
			
			
				| 
					12
				 | 
				
					Beam processing accuracy 
				 | 
				
					±0.015mm 
				 | 
			
			
				| 
					13
				 | 
				
					Knife depth adjustment range 
				 | 
				
					10mm 
				 | 
			
		
	
	(3). Mechanical configuration:
	
		
			| 
				No.
			 | 
			
				Item 
			 | 
			
				Specification 
			 | 
		
		
			| 
				1
			 | 
			
				Specification 
			 | 
			
				National standard steel, surface treated with baking varnish 
			 | 
		
		
			| 
				2
			 | 
			
				Transmission system 
			 | 
			
				X, Y axis adopts Huichuan linear motor; Z axis adopts Huichuan servo motor 
			 | 
		
		
			| 
				3
			 | 
			
				Mechanical configuration 
			 | 
			
				Sliders and guide rails are made by Taiwan Hiwin 
			 | 
		
		
			| 
				4
			 | 
			
				Workbench material 
			 | 
			
				Precision marble table, including air flotation device 
			 | 
		
		
			| 
				5
			 | 
			
				Transmission belt 
			 | 
			
				Bando (including belt deviation prevention function) 
			 | 
		
		
			| 
				6
			 | 
			
				Oil supply method 
			 | 
			
				Automatic oil filling device 
			 | 
		
		
			| 
				7
			 | 
			
				Positioning device 
			 | 
			
				Automatic edge finding and positioning device, one set of blade limit device 
			 | 
		
		
			| 
				8
			 | 
			
				Bearing 
			 | 
			
				Japan NSK 
			 | 
		
		
			| 
				9
			 | 
			
				Cutting depth 
			 | 
			
				Pneumatic control 
			 | 
		
		
			| 
				10
			 | 
			
				Belt cleaning 
			 | 
			
				With cleaning brush (DuPont nylon wire) 
			 | 
		
		
			| 
				11
			 | 
			
				Adsorption glass 
			 | 
			
				With built-in fan, blowing and suction can be switched freely 
			 | 
		
		
			| 
				12
			 | 
			
				Cutting method 
			 | 
			
				Diamond wheel cutting 
			 | 
		
		
			| 
				13
			 | 
			
				Tool changing method 
			 | 
			
				Manual quick tool changing 
			 | 
		
		
			| 
				14
			 | 
			
				Table belt transmission can effectively control scratches on glass surface 
			 | 
		
		
			| 
				15
			 | 
			
				Automatically remove glass chips from the table (with brush) 
			 | 
		
	
	(4). Electrical configuration:
	
		
			
				No. 
			 | 
			
				Item 
			 | 
			
				Brand 
			 | 
		
		
			| 
				1
			 | 
			
				Pneumatic components 
			 | 
			
				SMC 
			 | 
		
		
			| 
				2
			 | 
			
				Relay 
			 | 
			
				Omron 
			 | 
		
		
			| 
				3
			 | 
			
				Proportional valve 
			 | 
			
				SMC 
			 | 
		
		
			| 
				4
			 | 
			
				Filter, solenoid valve 
			 | 
			
				SMC 
			 | 
		
		
			| 
				5
			 | 
			
				Switching power supply 
			 | 
			
				Omron 
			 | 
		
		
			| 
				6
			 | 
			
				Button, indicator light, selector switch 
			 | 
			
				Izumi 
			 | 
		
		
			| 
				7
			 | 
			
				AC contactor 
			 | 
			
				Tai'an 
			 | 
		
		
			| 
				8
			 | 
			
				Motor circuit breaker 
			 | 
			
				Chint 
			 | 
		
		
			| 
				9
			 | 
			
				Computer configuration 
			 | 
			
				ASUS 
			 | 
		
	
D. Glass turning machine YRFZ2015
	(1). Technical parameters:
	
		
			
				No. 
			 | 
			
				Item 
			 | 
			
				Parameter 
			 | 
		
		
			| 
				1
			 | 
			
				Purpose of equipment 
			 | 
			
				Used for 180° turning of glass 
			 | 
		
		
			| 
				2
			 | 
			
				Dimensions 
			 | 
			
				Approximately 2200*2000*1400mm 
			 | 
		
		
			| 
				 
					3
				 
			 | 
			
				Specifications of processed glass 
			 | 
			
				2000*1500mm 
			 | 
		
		
			| 
				4
			 | 
			
				2000*1500mm 
			 | 
			
				0.5-3mm 
			 | 
		
	
	(2). Main configuration:
	
		
			
				No. 
			 | 
			
				Item 
			 | 
			
				Parameter 
			 | 
		
		
			| 
				1
			 | 
			
				Frame 
			 | 
			
				National standard square steel, surface painted 
			 | 
		
		
			| 
				2
			 | 
			
				Turning frame 
			 | 
			
				6061 aluminum 
			 | 
		
		
			| 
				3
			 | 
			
				Transmission belt 
			 | 
			
				PU 
			 | 
		
		
			| 
				4
			 | 
			
				Bearing seat, bearing 
			 | 
			
				NSK 
			 | 
		
		
			| 
				5
			 | 
			
				Rotating motor 
			 | 
			
				Shengbang 
			 | 
		
		
			| 
				6
			 | 
			
				Conveying motor 
			 | 
			
				Shengbang 
			 | 
		
		
			| 
				7
			 | 
			
				Lifting mechanism 
			 | 
			
				SMC cylinder 
			 | 
		
	
	(3). Electrical components:
	
		
			
				No. 
			 | 
			
				Item 
			 | 
			
				Parameter 
			 | 
		
		
			| 
				1
			 | 
			
				PLC 
			 | 
			
				Inovance 
			 | 
		
		
			| 
				2
			 | 
			
				Touch screen 
			 | 
			
				Wei Lun Tong 
			 | 
		
		
			| 
				3
			 | 
			
				Button, indicator light, selector switch 
			 | 
			
				Izumi 
			 | 
		
		
			| 
				4
			 | 
			
				Sensor 
			 | 
			
				Autonics 
			 | 
		
		
			| 
				5
			 | 
			
				Switching power supply 
			 | 
			
				Omron 
			 | 
		
	
	(4). Control system:
	
		
			
				No. 
			 | 
			
				Name 
			 | 
			
				Configuration 
			 | 
		
		
			| 
				1
			 | 
			
				System 
			 | 
			
				Inovance PLC 
			 | 
		
		
			| 
				2
			 | 
			
				Human-machine interface 
			 | 
			
				Weilong touch screen 
			 | 
		
	
E. CNC visual ultra-thin glass cutting machine YRDGSCZX2015
	(1). Schematic diagram:
 
	
	(2). Technical parameters:
	
	
		
			
				
					No. 
				 | 
				
					Item 
				 | 
				
					Parameter 
				 | 
			
			
				| 
					1
				 | 
				
					Cutting glass thickness 
				 | 
				
					0.5-3mm 
				 | 
			
			
				| 
					2
				 | 
				
					Maximum glass cutting size 
				 | 
				
					2000*1500mm 
				 | 
			
			
				| 
					3
				 | 
				
					Cutting stroke 
				 | 
				
					2000*1500mm 
				 | 
			
			
				| 
					4
				 | 
				
					Cutting size 
				 | 
				
					Depends on the customer's product size 
				 | 
			
			
				| 
					5
				 | 
				
					Cutting type 
				 | 
				
					Rectangular, circular, special-shaped, etc. 
				 | 
			
			
				| 
					6
				 | 
				
					Straight line marking accuracy 
				 | 
				
					±0.05mm 
				 | 
			
			
				| 
					7
				 | 
				
					Special-shaped marking accuracy 
				 | 
				
					±0.1mm 
				 | 
			
			
				| 
					8
				 | 
				
					Overall dimensions 
				 | 
				
					Approximately 2950*2400*1500mm (subject to actual dimensions) 
				 | 
			
			
				| 
					9
				 | 
				
					Machine weight 
				 | 
				
					Approximately 3800kg (subject to actual weight) 
				 | 
			
			
				| 
					10
				 | 
				
					Cutting speed 
				 | 
				
					0-60 m/min 
				 | 
			
			
				| 
					11
				 | 
				
					Power 
				 | 
				
					Approximately 6kw 
				 | 
			
			
				| 
					12
				 | 
				
					Beam processing accuracy 
				 | 
				
					±0.015mm 
				 | 
			
			
				| 
					13
				 | 
				
					Knife depth adjustment range 
				 | 
				
					10mm 
				 | 
			
		
	
	(3). Mechanical configuration:
	
		
			
				No. 
			 | 
			
				Item 
			 | 
			
				Specification 
			 | 
		
		
			| 
				1
			 | 
			
				Frame 
			 | 
			
				National standard steel, surface treated with baking varnish 
			 | 
		
		
			| 
				2
			 | 
			
				Transmission system 
			 | 
			
				X, Y axis adopts Huichuan linear motor; Z axis adopts Huichuan servo motor 
			 | 
		
		
			| 
				3
			 | 
			
				Mechanical configuration 
			 | 
			
				Sliders and guide rails are Taiwan Hiwin 
			 | 
		
		
			| 
				4
			 | 
			
				Tabletop 
			 | 
			
				Marble precision tabletop, including air flotation device 
			 | 
		
		
			| 
				5
			 | 
			
				Transmission belt 
			 | 
			
				Bando (including belt deviation prevention function) 
			 | 
		
		
			| 
				6
			 | 
			
				Oil supply method 
			 | 
			
				Automatic oil filling device 
			 | 
		
		
			| 
				7
			 | 
			
				Positioning device 
			 | 
			
				Automatic edge finding positioning device, a set of blade limit devices 
			 | 
		
		
			| 
				8
			 | 
			
				Bearing 
			 | 
			
				Japan NSK 
			 | 
		
		
			| 
				9
			 | 
			
				Cutting depth 
			 | 
			
				Pneumatic control 
			 | 
		
		
			| 
				10
			 | 
			
				Belt cleaning 
			 | 
			
				With cleaning brush (DuPont nylon wire) 
			 | 
		
		
			| 
				11
			 | 
			
				Adsorption glass 
			 | 
			
				With built-in fan, blowing and suction can be switched freely 
			 | 
		
		
			| 
				12
			 | 
			
				Cutting method 
			 | 
			
				Diamond wheel cutting 
			 | 
		
		
			| 
				13
			 | 
			
				Tool changing method 
			 | 
			
				Manual quick tool changing 
			 | 
		
		
			| 
				14
			 | 
			
				Table belt transmission can effectively control scratches on glass surface 
			 | 
		
		
			| 
				15
			 | 
			
				Automatically remove glass chips from the table (with brush) 
			 | 
		
	
	(4). Electrical configuration:
	
		
			
				No. 
			 | 
			
				Item 
			 | 
			
				Brand 
			 | 
		
		
			| 
				1
			 | 
			
				Pneumatic components 
			 | 
			
				SMC 
			 | 
		
		
			| 
				2
			 | 
			
				Relay 
			 | 
			
				Omron 
			 | 
		
		
			| 
				3
			 | 
			
				Proportional valve 
			 | 
			
				SMC 
			 | 
		
		
			| 
				4
			 | 
			
				Filter, solenoid valve 
			 | 
			
				SMC 
			 | 
		
		
			| 
				5
			 | 
			
				Switching power supply 
			 | 
			
				Omron 
			 | 
		
		
			| 
				6
			 | 
			
				Button, indicator light, selector switch 
			 | 
			
				Izumi 
			 | 
		
		
			| 
				7
			 | 
			
				AC contactor 
			 | 
			
				Tai'an 
			 | 
		
		
			| 
				8
			 | 
			
				Motor circuit breaker 
			 | 
			
				Chint 
			 | 
		
		
			| 
				9
			 | 
			
				Computer configuration 
			 | 
			
				ASUS 
			 | 
		
	
	
    
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