Fully Automatic LCD Glass Double-Sided Cutting Line

1. Equipment configuration list of production line:
No.
|
Name
|
Quantity
|
Remarks
|
1
|
Glass raw material rack
|
1 piece
|
To be prepared by the customer
|
2
|
Loading robot
|
1 piece
|
With paper picking function
|
3
|
Paper separator rack
|
1 piece
|
/
|
4
|
Glass correction table
|
1 piece
|
/
|
5
|
CNC ultra-thin glass cutting machine
|
1 piece
|
Belt transmission type, linear motor configuration
|
6
|
Glass flipping machine
|
1 piece
|
/
|
7
|
CCD automatic alignment ultra-thin glass cutting machine
|
1 piece
|
Belt transmission type, linear motor configuration
|
8
|
Glass breaking table
|
1 piece
|
Manual breaking
|
2. Technical parameters of production line:
No.
|
Name
|
Technical specifications
|
1
|
Maximum glass processing specifications
|
2000*1500mm
|
2
|
Processing glass thickness
|
0.5-3.0mm
|
3
|
Raw material status
|
Double-sided lamination, middle paper
|
4
|
Double-sided lamination, middle paper
|
0.05-0.1mm
|
5
|
Machine work surface height
|
900±50mm
|
6
|
Production line dimensions
|
Approximately 15220mm*3532mm*2500mm (subject to actual size)
|
3. Functional description of single-stage equipment:
A. Loading robot YRJQR2015
(1). Schematic diagram:
(2) Technical Parameters:
A. Suitable for glass transportation, including a paper picking function;
B. Suitable for glass thickness: 0.5–3 mm;
C. Mechanical arm extension: approximately 2500 mm;
D. Vacuum suction cup for handling glass with the following specifications: 2000 x 1500 mm;
E. Mechanical load: 0–80 kg;
F. Loading cycle: 0–30 seconds.
(3) Electrical Components:
A. Huichuan servo motor, with imported original components;
B. Air switch: Taiwan Taian (with leakage protection function);
C. AC contactor: Taiwan Taian.
(4) Customer Requirements:
A. 0.4–0.6 MPa air supply;
B. Three-phase 380V AC power;
C. Test glass.
B. Glass Calibration Table YRXZ2015
(1) Schematic Diagram:
(2). Technical parameters:
No.
|
Item
|
Parameter
|
1
|
Dimensions
|
Approximately 2200*1800*900mm (subject to actual size)
|
2
|
Power
|
1.5kw
|
3
|
Voltage
|
3-phase 380V
|
4
|
Speed
|
Adjustable
|
(3). Main configuration:
No.
|
Item
|
Configuration
|
1
|
Frame
|
National standard steel
|
2
|
Conveyor belt, synchronous wheel
|
Customized by Barberi
|
3
|
Bearing seat, bearing
|
NSK
|
4
|
Conveyor motor
|
Shengbang
|
5
|
Optical axis
|
Stainless steel
|
6
|
Conveyor roller
|
UPE
|
7
|
Sensor
|
Omron
|
C. CNC ultra-thin glass cutting machine YRDGSCZX2015
(1). Schematic diagram
(2). Technical parameters:
No.
|
Item
|
Parameters
|
1
|
Cutting glass thickness
|
0.5-3mm
|
2
|
Maximum glass cutting size
|
2000*1500mm
|
3
|
Cutting stroke
|
2000*1500mm
|
4
|
Cutting size
|
Depends on the customer's product size
|
5
|
Cutting type
|
Rectangular, circular, special-shaped, etc.
|
6
|
Straight line marking accuracy
|
±0.05mm
|
7
|
Special-shaped marking accuracy
|
±0.1mm
|
8
|
Overall dimensions
|
Approximately 2950*2400*1500mm (subject to actual dimensions)
|
9
|
Machine weight
|
Approximately 3800kg (subject to actual weight)
|
10
|
Cutting speed
|
0-60 m/min
|
11
|
Power
|
Approximately 6kw
|
12
|
Beam processing accuracy
|
±0.015mm
|
13
|
Knife depth adjustment range
|
10mm
|
(3). Mechanical configuration:
No.
|
Item
|
Specification
|
1
|
Specification
|
National standard steel, surface treated with baking varnish
|
2
|
Transmission system
|
X, Y axis adopts Huichuan linear motor; Z axis adopts Huichuan servo motor
|
3
|
Mechanical configuration
|
Sliders and guide rails are made by Taiwan Hiwin
|
4
|
Workbench material
|
Precision marble table, including air flotation device
|
5
|
Transmission belt
|
Bando (including belt deviation prevention function)
|
6
|
Oil supply method
|
Automatic oil filling device
|
7
|
Positioning device
|
Automatic edge finding and positioning device, one set of blade limit device
|
8
|
Bearing
|
Japan NSK
|
9
|
Cutting depth
|
Pneumatic control
|
10
|
Belt cleaning
|
With cleaning brush (DuPont nylon wire)
|
11
|
Adsorption glass
|
With built-in fan, blowing and suction can be switched freely
|
12
|
Cutting method
|
Diamond wheel cutting
|
13
|
Tool changing method
|
Manual quick tool changing
|
14
|
Table belt transmission can effectively control scratches on glass surface
|
15
|
Automatically remove glass chips from the table (with brush)
|
(4). Electrical configuration:
No.
|
Item
|
Brand
|
1
|
Pneumatic components
|
SMC
|
2
|
Relay
|
Omron
|
3
|
Proportional valve
|
SMC
|
4
|
Filter, solenoid valve
|
SMC
|
5
|
Switching power supply
|
Omron
|
6
|
Button, indicator light, selector switch
|
Izumi
|
7
|
AC contactor
|
Tai'an
|
8
|
Motor circuit breaker
|
Chint
|
9
|
Computer configuration
|
ASUS
|
D. Glass turning machine YRFZ2015
(1). Technical parameters:
No.
|
Item
|
Parameter
|
1
|
Purpose of equipment
|
Used for 180° turning of glass
|
2
|
Dimensions
|
Approximately 2200*2000*1400mm
|
3
|
Specifications of processed glass
|
2000*1500mm
|
4
|
2000*1500mm
|
0.5-3mm
|
(2). Main configuration:
No.
|
Item
|
Parameter
|
1
|
Frame
|
National standard square steel, surface painted
|
2
|
Turning frame
|
6061 aluminum
|
3
|
Transmission belt
|
PU
|
4
|
Bearing seat, bearing
|
NSK
|
5
|
Rotating motor
|
Shengbang
|
6
|
Conveying motor
|
Shengbang
|
7
|
Lifting mechanism
|
SMC cylinder
|
(3). Electrical components:
No.
|
Item
|
Parameter
|
1
|
PLC
|
Inovance
|
2
|
Touch screen
|
Wei Lun Tong
|
3
|
Button, indicator light, selector switch
|
Izumi
|
4
|
Sensor
|
Autonics
|
5
|
Switching power supply
|
Omron
|
(4). Control system:
No.
|
Name
|
Configuration
|
1
|
System
|
Inovance PLC
|
2
|
Human-machine interface
|
Weilong touch screen
|
E. CNC visual ultra-thin glass cutting machine YRDGSCZX2015
(1). Schematic diagram:
(2). Technical parameters:
No.
|
Item
|
Parameter
|
1
|
Cutting glass thickness
|
0.5-3mm
|
2
|
Maximum glass cutting size
|
2000*1500mm
|
3
|
Cutting stroke
|
2000*1500mm
|
4
|
Cutting size
|
Depends on the customer's product size
|
5
|
Cutting type
|
Rectangular, circular, special-shaped, etc.
|
6
|
Straight line marking accuracy
|
±0.05mm
|
7
|
Special-shaped marking accuracy
|
±0.1mm
|
8
|
Overall dimensions
|
Approximately 2950*2400*1500mm (subject to actual dimensions)
|
9
|
Machine weight
|
Approximately 3800kg (subject to actual weight)
|
10
|
Cutting speed
|
0-60 m/min
|
11
|
Power
|
Approximately 6kw
|
12
|
Beam processing accuracy
|
±0.015mm
|
13
|
Knife depth adjustment range
|
10mm
|
(3). Mechanical configuration:
No.
|
Item
|
Specification
|
1
|
Frame
|
National standard steel, surface treated with baking varnish
|
2
|
Transmission system
|
X, Y axis adopts Huichuan linear motor; Z axis adopts Huichuan servo motor
|
3
|
Mechanical configuration
|
Sliders and guide rails are Taiwan Hiwin
|
4
|
Tabletop
|
Marble precision tabletop, including air flotation device
|
5
|
Transmission belt
|
Bando (including belt deviation prevention function)
|
6
|
Oil supply method
|
Automatic oil filling device
|
7
|
Positioning device
|
Automatic edge finding positioning device, a set of blade limit devices
|
8
|
Bearing
|
Japan NSK
|
9
|
Cutting depth
|
Pneumatic control
|
10
|
Belt cleaning
|
With cleaning brush (DuPont nylon wire)
|
11
|
Adsorption glass
|
With built-in fan, blowing and suction can be switched freely
|
12
|
Cutting method
|
Diamond wheel cutting
|
13
|
Tool changing method
|
Manual quick tool changing
|
14
|
Table belt transmission can effectively control scratches on glass surface
|
15
|
Automatically remove glass chips from the table (with brush)
|
(4). Electrical configuration:
No.
|
Item
|
Brand
|
1
|
Pneumatic components
|
SMC
|
2
|
Relay
|
Omron
|
3
|
Proportional valve
|
SMC
|
4
|
Filter, solenoid valve
|
SMC
|
5
|
Switching power supply
|
Omron
|
6
|
Button, indicator light, selector switch
|
Izumi
|
7
|
AC contactor
|
Tai'an
|
8
|
Motor circuit breaker
|
Chint
|
9
|
Computer configuration
|
ASUS
|
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