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PRODUCTS |
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Precision Slicer Wafer Cutting Machine YRQWD801M

1. Machine Features:
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Compact structure, small footprint, and low noise.
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Industrial-grade integrated machine with touch screen operation for easy use.
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Y-axis utilizes a grating ruler for closed-loop control, ensuring high positioning accuracy.
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Equipped with both ring and coaxial light sources, enabling the observation of workpieces made from different materials.
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Complete safety protection features.
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Uses an imported spindle to improve processing quality.
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Equipped with an online height measurement function (NCS) to enhance automation.
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Includes an online blade sharpening function to ensure consistent cutting quality.
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Features real-time damage detection (BBD) to maintain high product cutting quality.
2. Equipment Introduction:
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The equipment is suitable for processing products such as silicon wafers, plastic packaging components (e.g., QFN, BGA), PCB boards, ceramic substrates (e.g., alumina, zirconia), oxide ceramics (e.g., thermistors, varistors, photoresistors), glass, quartz, lithium niobate, lithium tantalate, magnetic materials, and more.
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Main application areasinclude precision cutting of electronic components, integrated circuits (ICs), light-emitting diodes (LEDs), solar cells, optical devices, optical fiber components, electronic ceramics, and other industries.
3. Technical parameters:
No.
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Item
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Parameter
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1
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Processing size
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Φ210mm/Φ150mm (8 inches/6 inches)
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2
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Imported spindle
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Speed: 10000-60000rpm
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Power: 1.8KW
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3
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X axis
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Cutting stroke: Max220mm
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Drive mode: servo motor
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Resolution: 0.001mm
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Cutting speed: 0.1-1000mm/s
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4
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Y axis
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Cutting stroke: Max220mm
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Drive mode: servo motor + grating ruler full closed loop
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Repeat positioning accuracy: 0.002/5mm
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Resolution: 0.0005mm
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Cumulative error: 0.005/220mm
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Cutting speed: 0.1-300mm/s
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5
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Z axis
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Effective stroke/cutter size: Max14.7mm/φ58mm (cutting depth ≦4mm)
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Drive mode:servo motor
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Resolution: 0.001mm
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Repeat positioning accuracy: 0.001mm
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Disc size: Φ47.4mm~φ54mm
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Blade size: Maxφ58mm
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Maximum speed: 90mm/s
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6
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θ axis
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Angular range: Max380°
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Drive mode: DD direct drive motor
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Repeat positioning accuracy: 3″
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Resolution: 0.0002°
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7
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Alignment system
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Light source: coaxial + annular
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Magnification: 7.5X
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Observable image size: 0.0005mm
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8
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Equipment weight
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500 kg±5%
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9
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Equipment size
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Approximately 1030mm*900mm*1750mm
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10
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Equipment power
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4KW
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4. Basic configuration:
No.
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Product Name
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Brand
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Quantity
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1
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X-axis Guide Rail
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THK (Japan)
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1 pair
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2
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Y-axis Guide Rail
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THK (Japan)
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1 pair
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3
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Z-axis Guide Rail
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THK (Japan)
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1 pair
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4
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X-axis Screw
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NSK (Japan)
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1 piece
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5
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Y-axis Screw
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Y-axis Screw
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1 piece
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6
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Z-axis Screw
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NSK (Japan)
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1 piece
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7
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DD Motor
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NSK (Japan)
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1 set
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8
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X-axis Motor
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Panasonic (Japan)
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1 set
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9
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Y-axis Motor
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Panasonic (Japan)
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1 set
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10
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Z-axis Motor
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Orient (Japan)
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1 set
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11
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Linear Scale
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Renishaw (UK)
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1 set
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12
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Pneumatic Components
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Yatek (Taiwan)
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1 set
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13
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High-precision digital pressure switch
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Yatek (Taiwan)
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1 set
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14
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Spindle
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RPS (Korea)
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1 set
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5. Functional Configuration:
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Height measurement circuit detection and alarm function.
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Breakpoint continuation function.
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Tool repair function.
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Pre-cutting function.
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Auto-focus function.
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Non-contact height measurement function (NCS).
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Online tool sharpening function.
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Tool damage detection function.
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Capable of completing both rectangular and circular workpiece cutting methods.
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Automatic cutting mode and semi-automatic cutting mode.
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One-way cutting mode and two-way cutting mode.
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Ability to pause and check at any time during the work process.
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Chinese-language operation interface with the ability to store multiple processing files.
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Real-time micro-error compensation throughout the process.
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Alarm protection for insufficient air and water pressure.
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Capability to complete the process programming for complex workpieces.
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Automatic image recognition function.
6. Random Accessories:
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1 set of knife installation tools and miscellaneous tools.
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2 knife discs (1 each for soft and hard knife discs).
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2 suction cups (1 each for 6-inch and 8-inch standard ceramic suction cups).
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3 patch rings.
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1 set of mouse and keyboard (for debugging purposes).
7. Operating environment:
Ambient temperature
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The machine should be installed in an environment of 25°C. It is best to be a constant temperature dust-free workshop.
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Power supply
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220V single phase 4KW
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Compressed air
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Use compressed air with a filtration degree of 0.01um/99.5% or more. Cold dryer dehumidification, air pressure
0.6MPa-0.8MPa, spindle air consumption 80L/min, whole machine air consumption 190L/min.
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Cutting water
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The water temperature of cutting water is controlled at room temperature ±2°C, pressure 0.2-0.4MPa, tap water can be used, and waste water is directly discharged after treatment. Water consumption 2L/min.
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Cooling water
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Cooling water (spindle cooling) uses a pure water machine for circulating water supply, the water temperature is controlled at room temperature ±2°C, and the pressure 0.2-0.4MPa.
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Ambient environment
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Avoid installing the equipment next to blowers, vents, and equipment that generates high temperature and oil mist.
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Add: No.4 Xinya Road, Dalingya, Daojiao Town,Dongguan City, Guangdong Province, China Zip Code: 523183
Tel: +86-769-88319361 81331281 Fax: +86-769-88319365銆€
After-sales Services Tel: +86-769-81331280
General manager锛歁s.Zhu +8613829263778 Website: www.yinruijixie.com
Email: zhuxj@dgyinruijixie.com
MSN锛歞gyinrui@hotmail.com
Guangdong Dongguan Yinrui Precision Machinery Co., Ltd All Rights Reserved 绮CP澶?7024712鍙?1 Technology Supporting: glassinchina.com
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