PRODUCTS
Precision Slicer Wafer Cutting Machine YRQWD801M

1. Machine Features:

  • Compact structure, small footprint, and low noise.
  • Industrial-grade integrated machine with touch screen operation for easy use.
  • Y-axis utilizes a grating ruler for closed-loop control, ensuring high positioning accuracy.
  • Equipped with both ring and coaxial light sources, enabling the observation of workpieces made from different materials.
  • Complete safety protection features.
  • Uses an imported spindle to improve processing quality.
  • Equipped with an online height measurement function (NCS) to enhance automation.
  • Includes an online blade sharpening function to ensure consistent cutting quality.
  • Features real-time damage detection (BBD) to maintain high product cutting quality.

2. Equipment Introduction:

  • The equipment is suitable for processing products such as silicon wafers, plastic packaging components (e.g., QFN, BGA), PCB boards, ceramic substrates (e.g., alumina, zirconia), oxide ceramics (e.g., thermistors, varistors, photoresistors), glass, quartz, lithium niobate, lithium tantalate, magnetic materials, and more.
  • Main application areasinclude precision cutting of electronic components, integrated circuits (ICs), light-emitting diodes (LEDs), solar cells, optical devices, optical fiber components, electronic ceramics, and other industries.

3. Technical parameters:

No.
Item
Parameter
1 Processing size
Φ210mm/Φ150mm (8 inches/6 inches)
2
Imported spindle
Speed: 10000-60000rpm
Power: 1.8KW
3
X axis
Cutting stroke: Max220mm
Drive mode: servo motor
Resolution: 0.001mm
Cutting speed: 0.1-1000mm/s
4
Y axis
Cutting stroke: Max220mm
Drive mode: servo motor + grating ruler full closed loop
Repeat positioning accuracy: 0.002/5mm
Resolution: 0.0005mm
Cumulative error: 0.005/220mm
Cutting speed: 0.1-300mm/s
5
Z axis
Effective stroke/cutter size: Max14.7mm/φ58mm (cutting depth ≦4mm)
Drive mode:servo motor
Resolution: 0.001mm
Repeat positioning accuracy: 0.001mm
Disc size: Φ47.4mm~φ54mm
Blade size: Maxφ58mm
Maximum speed: 90mm/s
6
θ axis
Angular range: Max380°
Drive mode: DD direct drive motor
Repeat positioning accuracy: 3″
Resolution: 0.0002°
7
Alignment system
Light source: coaxial + annular
Magnification: 7.5X
Observable image size: 0.0005mm
8 Equipment weight
500 kg±5%
9 Equipment size
Approximately 1030mm*900mm*1750mm
10 Equipment power
4KW


4. Basic configuration:

No.
Product Name
Brand
Quantity
1 X-axis Guide Rail
THK (Japan)
1 pair
2 Y-axis Guide Rail
THK (Japan)
1 pair
3 Z-axis Guide Rail
THK (Japan)
1 pair
4 X-axis Screw
NSK (Japan)
1 piece
5 Y-axis Screw
Y-axis Screw
1 piece
6 Z-axis Screw
NSK (Japan)
1 piece
7 DD Motor
NSK (Japan)
1 set
8 X-axis Motor
Panasonic (Japan)
1 set
9 Y-axis Motor
Panasonic (Japan)
1 set
10 Z-axis Motor
Orient (Japan)
1 set
11 Linear Scale
Renishaw (UK)
1 set
12 Pneumatic Components
Yatek (Taiwan)
1 set
13 High-precision digital pressure switch
Yatek (Taiwan)
1 set
14 Spindle
RPS (Korea)
1 set


5. Functional Configuration:

  • Height measurement circuit detection and alarm function.
  • Breakpoint continuation function.
  • Tool repair function.
  • Pre-cutting function.
  • Auto-focus function.
  • Non-contact height measurement function (NCS).
  • Online tool sharpening function.
  • Tool damage detection function.
  • Capable of completing both rectangular and circular workpiece cutting methods.
  • Automatic cutting mode and semi-automatic cutting mode.
  • One-way cutting mode and two-way cutting mode.
  • Ability to pause and check at any time during the work process.
  • Chinese-language operation interface with the ability to store multiple processing files.
  • Real-time micro-error compensation throughout the process.
  • Alarm protection for insufficient air and water pressure.
  • Capability to complete the process programming for complex workpieces.
  • Automatic image recognition function.

6. Random Accessories:

  • 1 set of knife installation tools and miscellaneous tools.
  • 2 knife discs (1 each for soft and hard knife discs).
  • 2 suction cups (1 each for 6-inch and 8-inch standard ceramic suction cups).
  • 3 patch rings.
  • 1 set of mouse and keyboard (for debugging purposes).

7. Operating environment:


Ambient temperature
The machine should be installed in an environment of 25°C. It is best to be a constant temperature dust-free workshop.
Power supply
220V single phase 4KW
Compressed air
Use compressed air with a filtration degree of 0.01um/99.5% or more. Cold dryer dehumidification, air pressure
0.6MPa-0.8MPa, spindle air consumption 80L/min, whole machine air consumption 190L/min.
Cutting water
The water temperature of cutting water is controlled at room temperature ±2°C, pressure 0.2-0.4MPa, tap water can be used, and waste water is directly discharged after treatment. Water consumption 2L/min.
Cooling water
Cooling water (spindle cooling) uses a pure water machine for circulating water supply, the water temperature is controlled at room temperature ±2°C, and the pressure 0.2-0.4MPa.
Ambient environment
Avoid installing the equipment next to blowers, vents, and equipment that generates high temperature and oil mist.

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Add: No.4 Xinya Road, Dalingya, Daojiao Town,Dongguan City, Guangdong Province, China Zip Code: 523183
Tel: +86-769-88319361 81331281 Fax: +86-769-88319365銆€
After-sales Services Tel: +86-769-81331280 General manager锛歁s.Zhu +8613829263778 Website: www.yinruijixie.com
Email: zhuxj@dgyinruijixie.com MSN锛歞gyinrui@hotmail.com
Guangdong Dongguan Yinrui Precision Machinery Co., Ltd All Rights Reserved 绮CP澶?7024712鍙?1 Technology Supporting: glassinchina.com